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How to Choose a Softshell Jacket for Men

There's a wide world of softshell jackets out there- let us help you choose the right one for your needs
By Ryan Huetter ⋅ Review Editor
Wednesday November 13, 2019
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In this article, we are distilling years of hard-earned experience to give you the best advice on buying a softshell jacket. Since coming onto the scene more than two decades ago, softshell materials have become immensely popular, and have grown to include paper=thin wind shells as well as nearly-waterproof heavyweight models. Our expert reviewers break it down for you, so that you can get to the bottom of this complex category and purchase the right jacket for your needs. Unlike impermeable, waterproof hardshell jackets, softshell jackets are made from stretch woven fabric that makes them much more comfortable, although they give up some weather resistance in favor of this added mobility. When you need a piece that provides excellent movement and durability, or if you enjoy the stylish appeal of many casual softshell jackets, continue reading to learn what to look for when buying this type of jacket.

Man  I hope I brought the right jacket- those clouds look like they're coming our way!
Man, I hope I brought the right jacket- those clouds look like they're coming our way!

Softshell jackets may have been a niche item in the past, but as the materials have gotten lighter and more effective at blocking wind and rain, while continuing to improve on flexibility and mobility, it is hard to find a closet in a mountain town that doesn't have at least one anymore, proving their usefulness in the conditions that most of us actually want to go out and recreate in. Without a doubt, you will still need a rain jacket for when the skies really open up, and an insulated jacket for when the temperatures drop and you need to trap some heat, but for most of us, a softshell jacket gives us all the weather protection that we need while still allowing moisture to wick through and keep our bodies drier and warmer.

For more holistic advice about how to layer for outdoor activities, check out our Introduction to Layered Clothing Systems article.

The Ascendant works well as both a mid layer and outer layer depending on conditions  and even underneath a second softshell it breathes quite well.
The Ascendant works well as both a mid layer and outer layer depending on conditions, and even underneath a second softshell it breathes quite well.

Softshell Jackets vs. Other Outwear


Because these jackets come in a variety of styles and have multiple uses, they should be compared with several other types of outdoor clothing.

Hardshells & Rain Jackets

  • Hardshells and rain jackets are waterproof. Softshells are not.
  • Softshells are far more breathable and more comfortable than hard shell and rain jackets.
  • Hardshells and rain jackets are almost always windproof; softshells are sometimes windproof.
  • Hardshells and rain jackets provide more weather protection for less weight.

With prolonged exposure to the wet conditions found on Mount Baker  a hardshell is favored over a softshell
With prolonged exposure to the wet conditions found on Mount Baker, a hardshell is favored over a softshell

Wind Jackets

  • Both wind jackets and softshells range from wind-resistant to windproof.
  • Wind jackets are a fraction of the weight (4 oz compared with 13 oz).
  • Softshells are often more breathable, more comfortable, and more durable than wind jackets.

This light windshell is great for warmer weather and lots of energetic output  but doesn't provide much weather protection
This light windshell is great for warmer weather and lots of energetic output, but doesn't provide much weather protection

Fleeces

  • Fleece material is not waterproof. It will get wet in poor weather, though it will still retain some insulating value, unlike cotton materials.
  • Fleece jackets are not very wind resistant unless they are one of the hard-faced versions.
  • On calm days, when wind protection is not required, fleece will provide more insulation than a softshell.
  • Combining a fleece and a lighter weight wind shirt may be a substitute for a softshell depending on the situation, but will not be as breathable as the softshell jacket.

Patagonia's R1 hoody has long been popular with serious climbers. Now with the Capilene 4 Expedition Weight 1/4 Zip Hoody they have made the same beloved design features available in a lighter weight  more casual piece (that still climbs well).
Patagonia's R1 hoody has long been popular with serious climbers. Now with the Capilene 4 Expedition Weight 1/4 Zip Hoody they have made the same beloved design features available in a lighter weight, more casual piece (that still climbs well).

Insulated Jackets

  • Both range from windproof to wind resistant.
  • Can be made with either synthetic fibers or down feathers.
  • Both provide limited water resistance via a DWR water repellent treatment, though will lose much of their insulating value when wet.
  • Insulated jackets are warmer and typically lighter/more packable.
  • The most breathable insulated jackets breathe as well as a softshell.
  • Insulated jackets aren't as durable and don't stretch as much.

Insulated down jackets like the Rab Neutrino Endurance are great for cold temps  but don't breathe well and are only mildly weather resistant.
Insulated down jackets like the Rab Neutrino Endurance are great for cold temps, but don't breathe well and are only mildly weather resistant.

The Need for Softshell Jackets


The term "waterproof/breathable" is perhaps one of the most touted descriptors that manufacturers use to sell products in the outdoor garment industry. In an ideal world, that term would ring true, but unfortunately, we tend to have to choose between true waterproofness and a jacket's ability to breathe well. When working hard, it doesn't take long to realize that these waterproof fabrics don't breathe well enough to keep you dry, even though the industry has spent years developing advanced fabrics to bridge the gap. When perspiration clogs the "pores" of the waterproof membrane, it starts being a whole lot less breathable and will only continue to perform more poorly. Hence the need for a different type of jacket that fills the gap by breathing adequately when you're working hard, but remaining weather-resistant enough to counter some snow and wind. Welcome to the beautiful world of softshells - the gap between the extremes.

Thanks to industry developments, waterproof/breathable technologies are becoming more breathable, lighter, and more durable. Most even provide stretch! The stifling and heavy hard shells of a decade ago have been replaced by eight-ounce hard shells that perform extremely well for a variety of activities in a variety of environments. That said, we still think that softshells meet a distinct need and we recommend purchasing one if you find that your hardshell or rain jacket is continually leaving you swampy.

The Action Suit: How to Layer with a Softshell Jacket


A softshell jacket's usefulness diminishes as you attempt to stuff a lot of extra layers underneath it, as the more insulation you have, the more your body heat will be trapped by those layers. We find that wearing a softshell on top of a light or midweight base layer is the best combination during activity in even cold weather. The less material you have under the softshell, the more capable it is of breathing. Once you stop, it is important to quickly put on an insulated jacket to trap your body heat as the need for breathability is no longer critical.

Softshells can also be paired with a hardshell or rain jacket in inclement weather. Different softshells offer differing levels of weather protection, and none are fully waterproof. If there's a chance of precipitation, be sure to bring an impermeable layer to wear over your softshell. Finally, remember that softshells function the best when they're relatively close to your skin. A lightweight fleece such as the Patagonia R1 Hoody is an ideal layer to wear under a softshell in cold (<30F) conditions when you're moving quickly.

A perfect place for the Action Suit- climb in the softshell then quickly don a hardshell or insulated jacket when back on the ground
A perfect place for the Action Suit- climb in the softshell then quickly don a hardshell or insulated jacket when back on the ground

What Defines a Softshell


Every year, garment manufacturers come out with new materials and market them with zippy new buzzwords, both of which can make it somewhat difficult to define was a softshell jacket is. For the most part, we define them as garments that are weather-resistant rather than weather-proof, highly breathable, mobile, and usually provide some stretch. In this section, we walk through the different types of softshells on the market. Keep in mind, however, that these categories are not mutually exclusive. For example, a jacket can be membrane lined and stretch woven. The type of material that the outer shell is comprised of will generally include a blend of nylon, polyester, and elastic fibers, and may be licensed from a third party such as Polartec or Gore, though increasingly clothing makers are developing their proprietary fabrics such as Matrix, Wee Burly, Fortius 2.0 or TerraTex. Rest assured, we list a jacket's source fibers and their percentages in the materials section of each jacket's individual review.

Stretch Woven


The term stretch woven refers to the fact that the outer layer of the jacket is a blend of more static fibers (typically nylon and polyester) that is then interwoven with between 5% and 15% stretchy elastic fibers. This allows the shell material to stretch in response to movement, with some providing up to 4-way stretch! This is in stark contrast to most rain jackets that have far less range of motion.

DWR Treatment and Water Resistance


In addition to being comprised of some blend of synthetic fibers with stretchy materials, manufacturers may choose to further enhance the weatherproofness of their product by coating the exterior of the shell fabric with a DWR (durable water resistance) treatment that helps to bead water off. DWR treatments have their limits even when brand new, and fall quite short of a true hardshell jacket when it comes to a heavy downpour, and they break down with time and washing, requiring the use of products like Nikwax to revive their effectiveness after seasons of use.

Membrane Lined


Many softshells on the market feature a membrane laminated to the inside of the nylon face fabric to provide wind resistance and some water protection after the DWR treatment fails. These garments do a great job of blocking the elements at the cost of reduced breathability (wind can't transport moisture away as easily as it does with more air-permeable, stretch woven jackets). There are many different kinds of membranes some of which are air-permeable (Polartec Power Shield Pro) and some of which are not (Gore Windstopper).

The less air-permeable the membrane is, the more the jacket relies on water vapor having to force its way through the membrane thanks to the humidity gradient between the inside and outside of the shell. This process of breathability is much less efficient than that found in air-permeable garments. If the face fabric wets out, it is significantly more difficult for the vapor to penetrate the soaked fabric and the breathable characteristics of the membrane are substantially reduced.

Heavier duty jackets like the Touren are better for days with wetter conditions.
Heavier duty jackets like the Touren are better for days with wetter conditions.

Hybrid Softshells


Some jackets feature materials that blend the weather proofness of a hardshell jacket with the stretch and mobility of a softshell. The Patagonia Galvanized is a perfect example of this. Others place more water-resistant panels around the head, shoulders, and upper arms, where the jacket is most vulnerable to getting soaked through.

Fleece Insulated vs. Non-Insulated


Some of the jackets we tested feature a fleece backing behind the stretch woven outer material. This can aid in comfort against the skin especially if the jacket is worn over a t-shirt, and does add some warmth to the layer. We tend to prefer an uninsulated model, as those do not trap perspiration within the fleece backing, breathing better, and give the user a bit more latitude in choosing what base layers to wear based on conditions and aerobic output.

The fuzzy inner insulation is both warm with very little weight or bulk.
The fuzzy inner insulation is both warm with very little weight or bulk.

Bottom Line: Membrane or fleece-lined and insulated softshell jackets do a much better job at keeping you warm and dry when the weather really starts getting bad, but they do so at the cost of weight, mobility, and breathability. These jackets offer a more substantial barrier to the elements, but become limited in their usefulness outside of cold and inhospitable conditions. Lighter weight models can still do a good job in this regard, and have the added benefit of being able to be worn over thin baselayers in warmer weather, while the thicker models do not. We tend to recommend the heavy-duty, lined jackets for more demanding weather conditions and for lower-output activity.

Other Considerations



Features like found on the technical jackets can make or break your day of climbing
Features like found on the technical jackets can make or break your day of climbing

Features


The features we look for are good wrist closures, adjustable hems, well-designed pockets, a helmet-compatible hood, and a fit that allows for excellent mobility. For lightweight softshells, we like elastic wrist cuffs that are minimal and can be pulled up to our elbows if needed. If you plan on wearing gloves, especially large gauntlet style gloves, while skiing or climbing in cold weather, then having large cuff openings with glove-friendly Velcro tabs will be more important. Hoods are an important consideration, too. Skiers and climbers will want a helmet compatible hood, while those who don't practice those sports can forgo some weight and bulk by choosing a coat with a more fitted hood.

Fit


The best jacket on the market won't do you much good if it fits poorly. Climbers, trail runners, and cyclists want a shell that is fitted, down not have too much extra material flapping around, and allows for a midweight base layer to be worn underneath but not much more. Skiers and backpackers may want a bit more room, for layering underneath as well as to offer more protection past the waistline. Some models are quite small for their size, so might require upsizing or downsizing to get that Goldilocks fit…just right.

Softshell jackets are perfect for most of the conditions that we encounter and do a great job at repelling wind and light rain, while allowing freedom of movement that most other shells do not. Be sure to read our full review to see how these jackets competed with one another.

Heading into the mountains where ounces matter and performance is critical? A softshell is a sure bet for climbing  hiking and skiing endeavors.
Heading into the mountains where ounces matter and performance is critical? A softshell is a sure bet for climbing, hiking and skiing endeavors.


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