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The North Face Overhaul 40 Review

The Overhaul is an excellent, versatile, and intuitive travel backpack with well balanced features.
Top Pick Award
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Price:  $159 List | $159.00 at REI
Pros:  Versatile, durable, comfortable, intuitive
Cons:  Small hip belt, not best for long distances with heavy loads
Manufacturer:   The North Face
By Lyra Pierotti ⋅ Review Editor  ⋅  Dec 20, 2018
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76
OVERALL
SCORE


RANKED
#4 of 15
  • Comfort - 25% 8
  • Features - 25% 8
  • Packing & Accessibility - 20% 8
  • Durability - 15% 7
  • Weight Per Volume - 15% 6

Our Verdict

The North Face Overhaul lost its Editors' Choice award this year but still earns a Top Pick for Business Travel. The Overhaul is very well made and subtle in appearance; it looks a lot like a nicer version of the backpack we carried on our school campus. This pack has a separate zippered pocket for shoes or toiletries to keep them from soiling your clothing in the main compartment. The laptop sleeve can be splayed open at the X-Ray to make airport security a breeze, and there is an expansion zipper that allows you to cram even more stuff into this bag; just be warned that it will be too be to be a carry-on. Luckily, the shoulder straps and hip belt tuck securely into the back panel so this backpack is also conveyor-belt-ready. The Overhaul is ideal for international business travel, light hiking, and urban adventures.


Compare to Similar Products

 
Awards Top Pick Award Editors' Choice Award Top Pick Award Top Pick Award Best Buy Award 
Price $159.00 at REI$139.95 at Amazon
Compare at 2 sellers
$179.50 at Amazon
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$200.00 at REI$74.99 at Amazon
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Pros Versatile, durable, comfortable, intuitiveGood suspension, lightweight, affordable, gobbles gearVersatile, duffel-like ease of use, just the right balance of travel featuresFun, stylish, comfortable, durable, simple and streamlinedLightweight, durable, affordable, highly versatile, can become a daily use duffel
Cons Small hip belt, not best for long distances with heavy loadsSquare design protrudes from back, too big for some airlines checked baggageBackpack straps not comfortable for long distances, gear sags in soft structure when not fullNo obvious place for wallet or passport, pocket design less intuititveLess organization features, not set up for traveling with electronics
Bottom Line The Overhaul is an excellent, versatile, and intuitive travel backpack with well balanced features.The Porter 46 is a durable, easy to pack travel backpack, but may be bulky for some airlines or uses.Another stellar product from Patagonia; thoughtfully designed, rugged, easy to use, and fortified by the Ironclad guarantee and cutting edge company ethics.An excellent urban travel backpack, durable, comfortable, and even stylish.A great small duffel with shoulder straps for a variety of travel purposes.
Rating Categories The North Face Overhaul 40 Osprey Porter 46 Patagonia Black Hole MLC Cotopaxi Allpa 35L Eagle Creek Cargo Hauler 45L
Comfort (25%)
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8
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8
10
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6
10
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7
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6
Features (25%)
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8
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8
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8
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5
Packing & Accessibility (20%)
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9
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9
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8
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8
Durability (15%)
10
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7
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8
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8
Weight Per Volume (15%)
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9
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Specs The North Face... Osprey Porter 46 Patagonia Black... Cotopaxi Allpa 35L Eagle Creek Cargo...
Volume of Main Pack 41 L 46 L 45 L 35 L 45 L
Measured Weight 3.78 lbs 3.23 lbs 3.35 lbs 3.6 lbs 1.61 lbs
Dimensions (Inches) 21 x 12 x 7 21 x 14 x 12 22.8 x 8.6 x 14.5 20 x 12 x 8 22.75 x 8.75 x 12.5
Carry-on Size? 22 x 14 x 9 in Yes, if not stuffed Must be cinched down Yes, if squished Yes Yes, if squished
Volume of Daypack N/a N/a N/a 16L from bundle package N/a
Measured when stuffed (inches) 21x13x10 22x14x12 22x14x10 22x12x11 22x13x9
Fabrics 420-denier ripstop nylon 420D Nylon Hex Diamond Ripstop, 420HD Nylon Packcloth Polyester ripstop with TPU laminate TPU-coated 1000D polyester Bi-Tech Armor Lite
Frame Type Molded padding Stiff foam Foam backpanel Foam padding None
Access Type Panel loading Panel loading, zips all the way open Clamshell design Clamshell design Top and panel loading
# of Pockets 5 3 zippered
Laptop sleeve Yes Yes Yes Yes No
Waist Belt Type Unpadded strap Padded None Padded N/a
Sternum Strap Yes Yes, whistle Yes Yes No
Different sizes? No No No Yes Yes
Volume Options N/a 30L, 46L, 65L N/a 28L, 35L 60L, 90L, 120L

Our Analysis and Test Results

The Overhaul looks like the backpack we used in school, but it is so much more. The organization and features make it an intuitive and functional travel backpack.

Performance Comparison


The Overhaul is a great travel backpack complete with a passport pocket close to your body.
The Overhaul is a great travel backpack complete with a passport pocket close to your body.

Comfort


The Overhaul 40 is a very comfortable travel pack. It looks like a regular backpack you might have had in school but features a small hip belt and excellent padding. The shape and organization scheme of the pack also keeps the weight close to your body which helps improve the carrying comfort of the pack. In our comfort test, we carried up to 30 pounds of luggage with relative ease. The stow-away hip belt is pretty tiny, but it does provide just enough padding in the right spot to help improve comfort with heavier or bulkier loads. However, if you plan to be walking for miles with your travel backpack, you may want to check out the Osprey Farpoint 55.


The back panel of the Overhaul is nicely padded and ventilated, as well as the shoulder straps. It also has load lifter straps to bring the top of the backpack closer to your body, a feature we love on almost all backpacks.

The back panel  shoulder straps and hip belt make this a comfortable travel backpack. We also really like that you can deploy the shoulder straps without having to pull out the hip belt  this makes the backpack more useful and less cumbersome as a daily backpack or with lighter loads.
The back panel, shoulder straps and hip belt make this a comfortable travel backpack. We also really like that you can deploy the shoulder straps without having to pull out the hip belt, this makes the backpack more useful and less cumbersome as a daily backpack or with lighter loads.

The shape of the backpack also tapers at the bottom, similar to some technical climbing packs. This design improves the balance of the bag and helps it move with you.

The North Face Overhaul is comfortable and carries close to your back.
The North Face Overhaul is comfortable and carries close to your back.

Features


The Overhaul excels for its thoughtful suite of features. We really liked all the pockets, and we had space for office supplies, shoes, laptops, tablets, clothing, and travel documents. The bag's organizational scheme ensures that the important things are easy to access—for example, it's a breeze to remove your laptop for the TSA security screening.


The shoulder straps and hip belt can also be stuffed into the back panel which is excellent if you need to check the bag last minute. This is not the easiest process, stuffing the straps away, but it works well in a pinch.

The suspension system can be tucked into the backpanel in case you need to check this bag in.
The suspension system can be tucked into the backpanel in case you need to check this bag in.

We love the separate shoe pocket; it keeps our dirty and smelly footwear quarantined from our clothing. This pocket also doubles as an excellent spot for toiletries if you don't have a second pair of shoes with you. The laptop sleeve is well padded and zips open so wide you can lay it flat on the X-Ray conveyor belt without taking it out of the backpack at all, and the sleeve is fleece lined, which is a nice touch.

The next compartment forward is the large, main compartment. It is not that big but holds a change of clothing at least. There are more pockets for socks or extra cords, and another sleeve for documents or magazines. This sleeve has padding on the back so it could also be useful for a tablet. If you're taking a little more stuff than usual, you can open the expansion zipper which gives you a little more volume but be mindful that this may make the bag too big to be a carry-on.

The laptop sleeve splays open for easy X-Ray-ing at airport security.
The laptop sleeve splays open for easy X-Ray-ing at airport security.

In the front of the bag is a zippered compartment with a bunch of pockets for a variety of uses. This pocket was big enough to hold a book we wanted to access easily, office supplies, and accessories for our electronics. There is another fleece-lined sleeve which would be a good place for a small tablet.

The closest rival for thoughtful features was the Patagonia Headway MLC, but the Overhaul won overall because of its outstanding backpack comfort. We like the separate zippered shoe compartment at the bottom of the backpack. This keeps dirty, smelly shoes away from your nice, clean clothing, books, and electronics. The elastic pouches on the sides of the backpack are relatively small, but useful for stashing random items picked up in transit, or useful things you want to quickly access such as a small water bottle or umbrella.

The top and side handles make this bag easy to maneuver in the airport and on the plane  and that elastic sleeve on the side holds small items that you might pick up en route.
The top and side handles make this bag easy to maneuver in the airport and on the plane, and that elastic sleeve on the side holds small items that you might pick up en route.

The Overhaul also has sturdy handles on the top and side of the pack, making it easy to toss into a vehicle or pull out of the overhead bin on the airplane. It is nice to be able to grab this pack and go from virtually any angle. And last but certainly not least, we liked the little zippered sleeve in the back panel, this gave us a little extra confidence that our passport or travel documents would be secure in transit.

Packing & Accessibility


The Overhaul opens like a traditional backpack used for school, except for the laptop sleeve which splays open to lay flat on the X-Ray conveyor belt. This makes it very intuitive to pack, and easy to access. It does not make it easy to keep your clothing wrinkle-free, however.


The compartment is structured enough to keep documents and folders nicely organized. This is in contrast to the Minaal Carry On which does not keep documents and folders quite as neat but is easier to pack clothing into. The outermost compartment is bigger than it looks; often we were able to sneak a book into that compartment for easy access on the plane.

The separate bottom compartment is great for dirty shoes or toiletry bags that you want separated from your clothing or electronics.
The separate bottom compartment is great for dirty shoes or toiletry bags that you want separated from your clothing or electronics.

The shoe compartment is useful for a variety of items; it is an excellent pocket for keeping dirty things quarantined, or potentially leaking items (like shampoo bottles) separated from our clothing. This bottom pocket is also useful for containing odd shaped items. We often travel with our rock shoes, chalk bag, and maybe our harness, so this pocket is a great spot to stash those odd shaped, smelly, and chalky items.

Durability


The Overhaul is made of durable nylon. The components are well made, and the shape of the pack ensures there is never too much strain on the zippers when packing (or over-packing, which we often do).


The shoulder straps and hip belt stow into the back panel in case you need to check this bag for any reason. This ensures those straps won't get ripped off on the conveyor belts, improving the pack's overall durability features.

Weight & Capacity


The Overhaul is not the most lightweight travel backpack. The extra padding on the back panel, the durable design, and the extra features, such as expansion zipper and fleece lining, all come at a cost to weight.


The packing method is a little more reminiscent of a book bag or school backpack, which also makes it a little more difficult to pack than some other excellent travel backpacks like the Osprey Porter or the Patagonia Headway MLC. Both of these open wide almost like a suitcase, making them very easy to pack.

The Overload holds all of these items with ease.
The Overload holds all of these items with ease.

We do appreciate the expansion zipper on the Overhaul; however, this makes the pack too large to be a carry-on, so expect to be tucking in the shoulder straps and hip belt and sending it on the conveyor belt.

Value


The Overhaul is a moderately priced travel backpack. For the versatility and quality of workmanship, this backpack is a great value at $159.

Conclusion


The North Face Overhaul 40 is an excellent travel backpack. It is great for the casual business traveler who doesn't need to look formal but prefers a subtle, dressed up appearance. The Overhaul hauls your electronics with ease and makes it easy to get through airport security. It is also useful as a backpack for daily use, making this a versatile travel backpack for the urban and suburban traveler or longer distance commuter.

The Overhaul holds up well after a lap on the conveyor belt. With rainy conditions outside  the backpanel did absorb a little water.
The Overhaul holds up well after a lap on the conveyor belt. With rainy conditions outside, the backpanel did absorb a little water.


Lyra Pierotti